at stonewall air velocity somewhere in the compressor reaches the speed of sound
Therefore, clamping must be avoided or used with special care with axial compressors.One further choke condition should be noted: In compressors operating in parallel, when one compressor trips, the natural response of a load sharing control system is to increase the performance of the running compressor to compensate for the loss.
The increase in gas velocity occurs until it reaches sonic velocity or resonance at the blade throat (Mach 1). However, ignoring the effect of choke in axial compressors has cost refinery owners months of production loss due to the catastrophic failure of the axial main air blower (MAB), one the most critical pieces of machinery in the refinery.
Stonewall occurs in a centrifugal compressor when the velocity of the gas in at least one stage reaches the speed of sound (Mach 1) at the gas conditions in that part of the machine. Continue Shopping Choking or stonewall The choking occurs in the compressor which operates at a low discharge pressure and maximum flow rate. Since the process is not yet ready to accept the full amount of air, no attention is given to the fact that the compressor requires some back-pressure to operate safely. This is no longer the case. Further, the anti-surge valve may remain open.The MAB, therefore, is accumulating a significant number of additional choke cycles that will eventually lead to failure. The operational margin of a performance curve is significantly less than the one of a 6-stage centrifugal compressor shown in Figure 1.OEMs are not always clear about the precise location of the choke line as most attention is given to the surge line. Compressor choke or stonewall is an unstable operating condition, which occurs when the compressor is operating at low discharge pressure and high f low rate. When the velocity of the gas reaches Mach 1 somewhere in the compressor, the flow will not increase as the head drops. However, if process resistance remains unchanged, the running compressor will be pushed into the choke area.To avoid such conditions, certain control measures should be implemented:Leyden Lopez is Director of Leyden Turbomachinery Corporation of Houston, TX, providing commissioning and consulting services on turbomachinery controls. The negative impact on the process and the potentially damaging effects of compressor surge are clearly observable.
Without advanced diagnostic tools and proper analysis, damage is likely to be attributed to severe surging.In industrial gas turbine applications, investigation has pointed to choke as the cause of premature fracture failure of blades in the first row of the axial compressor due to long and unstable operation of the combustion chamber during startup periods. This is most likely to occur when the MAB is operating at a peak high load that is far away from the surge and choke regions. The gas extracted from the PRC is used for heat in a reboiler for the C2 splitter. Operation in deep choke, especially of axial compressors during unloaded operation, therefore, should be avoided. Compressor choke or stonewall is an unstable operating condition, which occurs when the compressor is operating at low discharge pressure and high f low rate.
Axial compressors are used in large-scale processes where a significant amount of gas is required at a relatively low pressure. When a compressor transits back and forth from the stable area to the choke area, a minor change in noise frequency can sometimes be heard specially at higher performance levels. This usually means a valve must be installed in the discharge that can be modulated to keep the compressor pressure ratio from dropping too much. Before joining Tri-Sen, Jim worked for Invensys for 14 years in various engineering and marketing management roles. In order for a control system to be able to prevent operation in stonewall, the following are required:2.
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